With the advent of Industry 4.0, intelligent manufacturing places higher demands on production efficiency and consistency. In precision polishing, a process traditionally reliant on skilled craftsmanship, abrasive flow polishing machines, with their superior automation capabilities, are rapidly becoming standard equipment on production lines.
The operation of this equipment relies heavily on programmed control. The operator simply mounts the workpiece into a specific fixture, selects a preset processing program, and the machine automatically completes the entire polishing cycle. Its working principle can be summarized as "using softness to overcome hardness": the machine's piston pushes a soft abrasive medium repeatedly across the fixed workpiece. The shearing force generated by the abrasive as it passes through the processing area automatically selects the location with the greatest resistance (i.e., rough areas and burrs) for grinding, thus achieving automated and consistent polishing results.
This technology greatly reduces reliance on skilled workers; one person can operate multiple machines, and the processing results are unaffected by human factors, resulting in excellent batch consistency. From automotive nozzles to semiconductor molds, abrasive flow polishing machines are driving the entire precision manufacturing industry towards full automation and intelligence through their stable and efficient processing capabilities.
The dual high-pressure fluid polishing process is an advanced surface treatment technology, whose core principle is to usea fluid like high viscosity abrasive medium to achieve micro grinding and polishing through complex channels or innerholes of the workpiece under specific pressure. This process usually uses abrasive media composed of high hardness smallparticles (such as silicon carbide, cubic boron carbide, diamond, etc.) mixed with a viscous carrier, and repeatedly grindsthe surface of the workpiece through squeezing motion, thereby achieving the effect of removing burrs and improving,surface smoothness. The abrasive flow process is not only suitable for complex structures such as inner holes, cross holes,and micro holes, but also for efficient processing of irregularly shaped, curved, and spherical workpieces. It is widely usedin aerospace, automotive manufacturing, energy, medical, and other fields.The main advantages of this process lie in its efficiency and precision. Through the fluidity and adaptive characteristics offluid abrasives, this process can penetrate deep holes, narrow gaps, and complex structures inside the workpiece,achieving uniform and consistent machining effects without causing damage to other parts of the workpiece. For example,in the machining of small module gears, the abrasive flow process can remove burrs in a short period of time, improvesurface smoothness to mirror level, and ensure that the tolerance change is only about 1-2 microns, significantly improv-ing the transmission performance and service life of the parts. In addition, the abrasive flow process is applicable tovarious materials such as metals, ceramics, plastics, etc., and can adjust the abrasive type, particle size, and fluid viscosityaccording to the workpiece requirements to achieve the best processing effect.In terms of environmental protection and economy, the abrasive flow process has significant advantages. Compared withtraditional chemical deburring methods, this process does not require the use of harmful chemicals, reducing environ-mental pollution and harm to human health. At the same time, its high efficiency reduces production costs and cycles, andthe waste liquid treatment is relatively simple, which meets the environmental protection requirements of modernindustry. In addition, the abrasive flow process supports automation and mass production, further improving productionefficiency and reducing overall costs.
The abrasive flow process has a wide range of applications, especially in handling complex structured workpieces. Forexample, in the polishing of inner grooves in long molds, traditional methods are difficult to achieve uniform results, whilethe abrasive flow process can efficiently cover the entire groove surface by adjusting parameters, achieving 1-3 levels ofimprovement and achieving consistent polishing quality. In addition, this process can also be used for the machining ofhigh-precision parts such as impeller blades and turbine nozzles, ensuring the stability of shape and accuracy, andimproving product performance and lifespan.
In short, the abrasive flow process has become an indispensable technical means in the field of precision manufacturingdue to its high efficiency, precision, environmental friendliness, and economic characteristics. Whether it's deburring theinner hole or surface polishing, this process can provide reliable solutions, driving the manufacturing industry towardshigher precision and quality.
https://www.forkrobot.com
Email:info@forkrobot.com
WhatsApp:+86 15021631102
With the advent of Industry 4.0, intelligent manufacturing places higher demands on production efficiency and consistency. In precision polishing, a process traditionally reliant on skilled craftsmanship, abrasive flow polishing machines, with their superior automation capabilities, are rapidly becoming standard equipment on production lines.
The operation of this equipment relies heavily on programmed control. The operator simply mounts the workpiece into a specific fixture, selects a preset processing program, and the machine automatically completes the entire polishing cycle. Its working principle can be summarized as "using softness to overcome hardness": the machine's piston pushes a soft abrasive medium repeatedly across the fixed workpiece. The shearing force generated by the abrasive as it passes through the processing area automatically selects the location with the greatest resistance (i.e., rough areas and burrs) for grinding, thus achieving automated and consistent polishing results.
This technology greatly reduces reliance on skilled workers; one person can operate multiple machines, and the processing results are unaffected by human factors, resulting in excellent batch consistency. From automotive nozzles to semiconductor molds, abrasive flow polishing machines are driving the entire precision manufacturing industry towards full automation and intelligence through their stable and efficient processing capabilities.
The dual high-pressure fluid polishing process is an advanced surface treatment technology, whose core principle is to usea fluid like high viscosity abrasive medium to achieve micro grinding and polishing through complex channels or innerholes of the workpiece under specific pressure. This process usually uses abrasive media composed of high hardness smallparticles (such as silicon carbide, cubic boron carbide, diamond, etc.) mixed with a viscous carrier, and repeatedly grindsthe surface of the workpiece through squeezing motion, thereby achieving the effect of removing burrs and improving,surface smoothness. The abrasive flow process is not only suitable for complex structures such as inner holes, cross holes,and micro holes, but also for efficient processing of irregularly shaped, curved, and spherical workpieces. It is widely usedin aerospace, automotive manufacturing, energy, medical, and other fields.The main advantages of this process lie in its efficiency and precision. Through the fluidity and adaptive characteristics offluid abrasives, this process can penetrate deep holes, narrow gaps, and complex structures inside the workpiece,achieving uniform and consistent machining effects without causing damage to other parts of the workpiece. For example,in the machining of small module gears, the abrasive flow process can remove burrs in a short period of time, improvesurface smoothness to mirror level, and ensure that the tolerance change is only about 1-2 microns, significantly improv-ing the transmission performance and service life of the parts. In addition, the abrasive flow process is applicable tovarious materials such as metals, ceramics, plastics, etc., and can adjust the abrasive type, particle size, and fluid viscosityaccording to the workpiece requirements to achieve the best processing effect.In terms of environmental protection and economy, the abrasive flow process has significant advantages. Compared withtraditional chemical deburring methods, this process does not require the use of harmful chemicals, reducing environ-mental pollution and harm to human health. At the same time, its high efficiency reduces production costs and cycles, andthe waste liquid treatment is relatively simple, which meets the environmental protection requirements of modernindustry. In addition, the abrasive flow process supports automation and mass production, further improving productionefficiency and reducing overall costs.
The abrasive flow process has a wide range of applications, especially in handling complex structured workpieces. Forexample, in the polishing of inner grooves in long molds, traditional methods are difficult to achieve uniform results, whilethe abrasive flow process can efficiently cover the entire groove surface by adjusting parameters, achieving 1-3 levels ofimprovement and achieving consistent polishing quality. In addition, this process can also be used for the machining ofhigh-precision parts such as impeller blades and turbine nozzles, ensuring the stability of shape and accuracy, andimproving product performance and lifespan.
In short, the abrasive flow process has become an indispensable technical means in the field of precision manufacturingdue to its high efficiency, precision, environmental friendliness, and economic characteristics. Whether it's deburring theinner hole or surface polishing, this process can provide reliable solutions, driving the manufacturing industry towardshigher precision and quality.
https://www.forkrobot.com
Email:info@forkrobot.com
WhatsApp:+86 15021631102
